Page 1. Module. 3. Machinability. Version 2 ME IIT, Kharagpur. Page 2. Lesson. Failure of cutting tools and tool life. Version 2 ME IIT, Kharagpur. Page 3. Recommended materials for machinability. Parts made from both ferrous and non -ferrous material can be machined. However, materials like plastics (with or. Page 1. Version 2 ME, IIT Kharagpur. Module. 3. Machinability. Page 2. Version 2 ME, IIT Kharagpur. Lesson. Cutting Tool Materials of common use. Page 3.

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Process Parameters and setups. The diamonds that are used in the process are incredibly strong in the vertical downward direction but very weak in the upward and sideways directions. Purposes of jigs and fixtures and their Design principles. Production of screw threads by Machining, Rolling and Grinding.

KDP is a perfect material in application for diamond turning, because the material is very desirable for its optical modulating properties, yet it is impossible to make optics from this material using conventional methods. For best possible quality natural diamonds are used as single-point cutting elements during the final stages of the machining process. This course gives the basic amchinability of the various machining processes and its physics.

Optimization of machining processes. Please help improve this article by adding citations to reliable sources. What do you want to learn today? Didn’t receive the activation email? Temperature changes of a few degrees during machining can alter the form of the surface enough to have an effect. Design and Application of typical jigs and fixtures. This site also uses cookies to deliver our services.


Manufacturing Processes – II NPTEL

Unsourced material may be challenged and removed. Details Material Removal Processes: Introduction and Abrasive Jet Machining. Alternative methods of diamond machinzbility in practice also include diamond fly cutting and diamond milling. From Wikipedia, the free encyclopedia.

The extremely high requirements for quality of diamond-turned optics leave virtually no room for error. Diamond turning is most often used for making infrared optics, because at longer wavelengths optical performance is less sensitive to surface finish quality, and because many of the materials used are difficult machinabillty polish with traditional methods. Please click here to learn more.

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You have to be logged in before you can add this course to your SpeedyCourse calendar. The most often requested materials that are not readily machinable are: Principles, Systems and Applications.

Grinding wheel specification, classification, Thermal aspects, Lapping, Honing, Super finishing, Drag finishing, vibratory finishing, Applications. Tool life improvement has been under consideration in diamond turning as the tool is expensive. The process of diamond turning is widely used to manufacture high-quality aspheric optical elements from crystalsmetalsacrylicand other materials.


As a result, the manufacturing costs are high compared to conventional polishing methods. Optical elements produced by the means of diamond turning are used in optical assemblies in telescopesvideo projectorsmissile guidance systems, lasers, scientific research instruments, and numerous other systems and devices.

NPTEL Video Course : NOC:Introduction to Machining and Machining Fluids

Go to your Messages. Classification of grinding machines and their uses. Materials that are readily machinable include: Superfinishing processes, Honing, Lapping and Superfinishing. Despite all the automation involved in the diamond turning process, the human operator still plays the main role in achieving the final result. Overview Machining is one of the basic and very important courses for the mechanical undergraduate students.

Diamond turning

Manufacturing Engineering Mechanical Engineering. Shear zone, Chip formation, chip thickness measurements, machining mechanics machinabillity ductile and brittle materials. The SPDT manufacturing process produces a relatively high percentage of defective parts, which must be discarded.

We sent a code to. Control of cutting temperature and cutting fluid application.

How to develop the eco-friendly cutting fluids as an alternative to commercial miner oils. It is a process of mechanical machining of precision elements using lathes or derivative machine tools e.